Precision Under Pressure: How RBK Construction Delivered a Seamless Flex Roof Refurbishment at K Leisure

FLEX Roof Repair

RBK Construction's expert handling of a live, high-traffic site, combined with their attention to detail and commitment to quality, ensured that every advantage of FLEX was fully realised

PROJECT INFORMATION

CLIENTS: K Leisure, Newbridge, Co. Kildare

ROOFING CONTRACTOR: RBK Construction Ltd. 

PROJECT: TriRoof FLEX Roof Refurbishment of a 550 sq.m flat roof by RBK Construction Ltd. at K Leisure, Newbridge. 

CHALLENGE: Delivering a high-quality roof refurbishment within tight budget constraints and without disrupting the daily operations of an active leisure centre

TIMELINE:  

  • Start Date: Early March 2025
  • Completion Date : March 28th 2025

ABOUT TRIROOF

SOLUTION: 550 sq.m FLEX Roof Refurbishment  over a failed EPDM membrane

SUPPORT PROVIDED: 

  • On-site technical guidance
  • Material planning assistance
  • Responsive logistics support

RESULTS:

Taking on the Challenge: A Roof That Couldn't Wait

K Leisure Case Study
K Leisure Case Study

When RBK Construction Ltd. took on the challenge of refurbishing the 550 sq.m flat roof at K Leisure in Newbridge, Co. Kildare, they knew the stakes were high. The leisure centre needed a solution that was fast, reliable, and wouldn’t disrupt daily operations. The existing EPDM rubber membrane had failed at the seams, and with tight budget constraints and a complex roof layout, the team needed a system that could perform under pressure.

A Smart Fit for a Complex Roof

Having previously used TriRoof FLEX on a smaller project, RBK Construction was already familiar with its strengths. FLEX’s ability to overlay the existing membrane was a game-changer—eliminating the need for tear-offs, reducing waste, and cutting down on labour and material costs. Its built-in flexibility made it ideal for navigating around solar panels and large air intake vents, while its low-odour formulation ensured no disruption to the leisure centre’s ventilation systems.

“I had previously used FLEX on a smaller job a year or two ago and was really impressed with its performance. It left a strong impression, so it always stood out to me as a potential solution for future projects.”

Ray Kelly, RBK Construction

Confidence Through Training and Support

While the team had some initial concerns about using FLEX on a project of this scale, TriRoof’s training programme gave them the confidence they needed. What truly built trust was the hands-on support from Tricel’s Technical Sales Manager, Craig Hetherington. Craig conducted a site inspection, helped refine the materials list, and was on-site for the first day of installation—offering guidance and reassurance to ensure everything got off to a smooth start.

Installation Without Interruption

K Leisure Case Study

Despite weather delays and a technically challenging layout, the installation was completed in just 3–4 weeks by a three-person crew. FLEX’s overlay capability eliminated the need for tear-offs, significantly reducing labour, cost, and disruption. Midway through the project, the team ran low on materials sooner than expected. With limited storage space and the next delivery still days away, Tricel’s local depot in Baldonnell stepped in. A quick call to Darryl at Tricel resulted in a fast, flexible solution—RBK was able to collect additional supplies locally and keep the project moving without delay. The seamless coordination and adaptability were key to delivering a successful TriRoof FLEX roof refurbishment. 

“Working with RBK Construction has been an outstanding experience from start to finish. Their team consistently demonstrated professionalism, transparency, and a deep commitment to quality throughout our project. From the initial consultation to the final handover, every stage was handled with precision and care.”

— Maura Noone, Facility Manager K Leisure Newbridge 

The Results Speak for Themselves

K Leisure Case Study
K Leisure Case Study
  • Zero downtime for the leisure centre
  • On-time completion despite weather and layout challenges
  •  Reduced costs and waste thanks to FLEX’s overlay capability
  •  High-performance finish with long-term durability

Setting a New Standard in Roofing Excellence

‘‘TriRoof MultiFlex has solved all our roofing issues. It’s efficient, dependable, and built to last. I wouldn’t hesitate to recommend it to anyone looking for a high-performance overlay system that delivers on every front.”

— Maura Noone, Facility Manager K Leisure Newbridge

For RBK Construction, FLEX wasn’t just a product—it was a complete solution backed by responsive support and proven performance.  The success of this project has set a new benchmark for what’s possible in flat roof refurbishment. With FLEX, RBK delivered precision under pressure—and raised the bar for roofing excellence.

“What truly sets RBK apart is their attention to detail and their ability to deliver on time and within budget—without ever compromising on craftsmanship. Communication was seamless,

I would highly recommend RBK Construction to anyone seeking a reliable, skilled, and trustworthy company”

– Maura Noone, Facility Manager K Leisure Newbridge 

Take a look at this short video to see the full story behind the K Leisure roof refurbishment.  

Are You Managing a Heritage or Commercial Flat Roof Project?

Let Tricel’s team guide you to success with our TriRoof Liquid Roofing Systems. Contact us today to discuss your project needs. 

Companies Who Worked on the Project

Tricel Composites & TriRoof

Tricel Composites is a leading global provider of composite product solutions with a reputation for quality, dependability, and technical expertise. Furthermore, we supply into all industries, including construction, environmental, marine, automotive and custom moulding. Additionally, our products are designed to meet the highest standards in each of these sectors. 

Through our many years of experience, we have established contacts with the best global composite manufacturers and only offer the highest quality products to our customers at a great price.

TriRoof is the premium range of Fibreglass / GRP Roofing materials for the flat roofing industry in the UK and Ireland. Our team at Tricel have sourced only the best composite roofing materials for our TriRoof brand which can be used for any flat roofing structure. 

RBK Construction Ltd

RBK Construction Ltd is a family-run building company based in Co. Meath, with over 25 years of experience delivering high-quality construction services across Leinster.

They specialise in new builds, extensions, renovations, and roofing works, offering a full design-to-completion service.

Known for their professionalism and attention to detail, RBK works closely with clients and local councils to deliver reliable, on-time results.

Customer Satisfaction is to the forefront of RBK’s business and they strive to ensure that all of their jobs are completed to the highest standards. 

K Leisure

K Leisure operates three modern fitness and leisure centres in Athy, Naas, and Newbridge, offering state-of-the-art gyms, swimming pools, fitness classes, and wellness services.

With over 250 classes weekly, personal training, and inclusive programs for all ages, it’s a hub for health and community engagement in County Kildare. The Newbridge site also features a large sports hall and astroturf pitches.

K Leisure is committed to accessibility, quality service, and promoting active lifestyles.

TRIROOF ARTICLES

Liquid Roofing Systems
Construction & Building Solutions
Roofing Resin Subcategories Explained

Roofing resins like Original GRP, HPX, MultiFlex, Polyurethane, and Acrylic offer unique benefits for residential and commercial properties. Learn about the advantages, applications, and features of each resin type to choose the best option for your roofing needs.

Read More »